Electronics clean down to the nanometre
Cleaning before wire bonding, wettability for soldering and adhesion for component encapsulation.
The surface challenge
At component scale, a thin layer of oxide or organic contamination is enough to compromise a wire bond, a die attach or an encapsulation. Wet methods are sometimes too aggressive or poorly compatible with fragile substrates.
Atmospheric plasma cleans and activates dry, in a targeted and gentle way. It prepares surfaces for the most sensitive assembly steps.
What plasma changes
| Indicator | Before | After plasma | Method |
|---|---|---|---|
| Surface energy — flexible substrate | 30 to 39 mN/m by resin | 45 to 70 mN/m | Test inks |
| Contact angle — conformal coating | [x] | [x] | Goniometer |
| Contact angle (water) | 90 to 105° (polyolefins) | 35 to 70° depending on exposure | Goniometer, sessile drop |
| Effect retention | — | near-logarithmic decay; still hydrophilic at 7 days | Controlled ageing |
| Pass speed | — | 6 to 120 m/min per source | Configuration to be validated |
Documented order-of-magnitude figures, not our own measurements: pre-treatment values come from the Accu Dyne Test reference tables, post-treatment values from the atmospheric plasma literature. They place the process — they still depend on the substrate, its geometry and the line speed. A trial on your own part gives you your own numbers. Have my material measured.
What plasma changes
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01
Cleaning before wire bonding
Remove oxides and contamination for reliable bonds.
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02
Wettability for soldering
Improve solder spreading on difficult surfaces.
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03
Encapsulation adhesion
Prepare surfaces for durable underfill or potting.
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04
Treatment of sensitive substrates
A dry process compatible with fragile components.
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05
Ink guiding and printing
Define wettable and non-wettable zones to precisely guide the deposition of conductive and functional inks in printed electronics.
From your sample to your line
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01
Characterisation
You send us a sample. We measure its starting surface energy and identify what is blocking adhesion: contamination, release agent, non-polar polymer.
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02
Parameter trial
We vary power, pass speed, nozzle-to-substrate distance and gas until the target effect is reached, and record the parameters that got us there.
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03
Validation
We check the result with the test that matters to you — adhesion, sealing, wetting — and document how long the effect holds on your material.
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04
Integration
Inline, ahead of encapsulation, screen printing or component placement. The treatment drops into the existing conveyor.
Atmospheric or vacuum plasma for an assembled substrate? The detailed comparison.
What plasma does, in detail
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Cleaning
Removing organic residues without solvent or abrasion.
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Wettability
Spreading a liquid evenly, with no dewetting or pull-back.
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Adhesion
Making adhesive, ink or paint hold on a non-polar polymer.
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Thin film
Depositing a function — barrier, hydrophobic, tie layer — from 1 to 300 nm.
- All applications All six treatments in the catalogue, explained one by one.
The right equipment for this sector
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Precision Plasma Jet
Localised cleaning and activation on fine pitch, with no thermal load.
View the family -
Thin-film deposition station
A 1-to-300 nm barrier or hydrophobic layer on an assembled board.
View the family -
Surface-discharge plasma source
Uniform treatment of a whole panel before coating.
View the family
The final choice is made on your part and your cadence, not from a catalogue. All equipment, sorted by the problem it solves.
Frequently treated materials
This list is indicative. The vast majority of polymers, metals, glasses and composites can be treated with DBD plasma. The best way to confirm your case is to send us a description of your part and your objective. For the hardware, see the plasma equipment sorted by the problem it solves.
What we get asked — Electronics
How long does the treatment effect last?
Activation is not permanent: surface energy decays after treatment, faster on mobile polymers and in warm storage. That is why plasma is placed immediately before the step it serves — printing, bonding, sealing. The decay rate is measurable, and we document it on your material during the trial.
Does plasma replace corona treatment?
Both raise surface energy, but not under the same conditions. Corona suits flat film running over a roller. Atmospheric DBD plasma also treats three-dimensional geometries, hollow parts and non-conductive surfaces, with a uniformity that does not depend on holding a constant air gap. On your part, the answer is settled by comparison, not by principle.
Does the treatment change the part's appearance or dimensions?
No. Plasma acts on the first few nanometres of the surface: mass, dimensions and bulk mechanical properties are unchanged. On heat-sensitive substrates, parameters are adjusted to avoid any marking, and that is one of the things checked at the validation stage.
Are chemicals or a drying step required?
No. The treatment runs on electricity and process gas, with no primer, no solvent and no drying time. That is what lets it sit inside a line without lengthening the cycle, and what removes a hazardous-goods handling station.
Can it be retrofitted to an existing line?
That is the most common case. The treatment installs inline, at production speed. Three things need checking: the space available at the useful point, the electrical and gas connections, and extraction. Those three are what the integration stage covers.
Can plasma damage sensitive components?
Cold atmospheric plasma runs at low temperature, which takes thermal risk off the table for most assemblies. The point to check is not heat but electrostatic charge: on discharge-sensitive components, the source configuration and the conveyor earthing are designed together. That is a study item, not an obstacle.
The selection guide
Atmospheric or vacuum? The question comes up on every project, and it is settled on three concrete criteria — not on a preference for one process.
- Both architectures, what each one can do and what it costs
- Three deciding criteria: part geometry, robotic integration, cycle time
- A grid to fill in so you can defend the choice to an investment committee
Guide being written — leave your email and you will get it on release.
In the meantime, the article comparing both architectures : The detailed comparison.
Related sectors
What you send, what you get back
- You send
- [x] samples of your part or film, [x] minimum size.
- You receive
- surface energy values before and after, one treated sample, and a written record of the parameters used.
- Turnaround
- first reply within 48 hours, trial report within [x] business days.
- Cost
- [x]
Send a description of your part and your goal. Answer within 48 hours.
Three fields, and we get back to you
A clean surface, a reliable bond.
48 hours to find out what plasma can do for your surfaces. No commitment, just clear answers from an expert.
Response within 48 hours. No commitment. A technical discussion with an expert.