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DBD plasma reactor

Plasmino, the benchmark reactor at atmospheric pressure

Designed and built by our experts in North America for industrial surface preparation — no vacuum chamber, no compromise on repeatability.

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Our signature reactor

Plasmino

Designed and built by our experts in North America, Plasmino is an atmospheric pressure DBD plasma reactor developed to meet the strictest industrial surface preparation requirements.

Plasmino activates your surfaces before printing, bonding or varnishing, on metal, polycarbonate, glass and most industrial polymers. It also applies functional coatings directly on your production line.

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Plasmino DBD plasma reactor
Specifications

Why choose our DBD plasma reactors

Precision on small flat surfaces

Plasmino is sized for the demanding geometries of R&D: it treats your samples with a repeatability no wet process can match, run after run.

Atmospheric pressure, zero compromise

No vacuum chamber, no pump-down cycle. Plasmino slots straight into your existing workflow, in the lab as on the line, with no need to reconfigure your facilities.

One platform, all your materials

Metals, polymers, glass, composites: a single reactor covers your full range of experimental scenarios, across materials science, chemistry and nanotechnology.

Support that does not stop at delivery

Our technical team stays your direct point of contact, from commissioning to process adjustments, for as long as you run the equipment.

Our method

Every reactor goes through three stages

A rigorous cycle of iteration and validation before it leaves our workshop: we only ship what meets our own engineering standards.

01

Needs analysis

We frame your process constraints — material, throughput, production environment — before drawing a single part.

02

Engineering and design

Our experts turn those constraints into a reactor sized for your precise application, not for generic use.

03

Validation in real conditions

Every prototype is tested on your own samples before sign-off, to guarantee reproducible results from day one.

20 years of expertise in plasma surface modification, designed and built in North America.

Kalego custom plasma reactor
Custom built

Need a reactor tailored to your needs?

Every project has its own constraints. Our experts design your custom DBD plasma reactor — dimensions, gases, controllers — so it meets your exact process requirements, not a generic specification.

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Frequently asked questions

Before you write to us

Answers to the questions that come up most often about our custom DBD plasma reactors. If yours is not listed, write to us.

What type of plasma reactor does Kalego Solutions offer?
We design atmospheric pressure plasma reactors exclusively, customisable in size, sample type, process gases and controllers.
What are typical lead times for a custom plasma reactor, from design through to commissioning?
Lead time depends on how complex the customisation is and is generally counted in months, from design to commissioning. We would rather deliver a reactor perfectly matched to your process than rush it out the door.
What maintenance and technical support options do you offer for custom plasma reactors?
Every custom reactor is covered by a dedicated maintenance and technical support programme that keeps performance consistent throughout its life cycle.
How much does a custom reactor cost?
Pricing depends entirely on your specification. As a benchmark, a custom DBD plasma reactor starts at CAD $50,000; process complexity and the amount of research and development required push that figure up, while adding modules to an existing reactor brings it down.
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