Textiles made functional by plasma
Hydrophilicity, hydrophobicity, dye uptake and coating adhesion for technical fabrics and nonwovens.
The surface challenge
Giving a textile a function — absorbing better, repelling water or holding a coating — usually goes through wet chemistry, heavy on water and energy. And the effect is not always uniform across the full width.
Plasma treats the fibre at the surface, dry, without changing the core of the material or its hand feel. Depending on the process, you can target hydrophilicity or hydrophobicity.
What plasma changes
| Indicator | Before | After plasma | Method |
|---|---|---|---|
| Surface energy — polyester | 39 mN/m (PET) | 45 to 70 mN/m | Test inks |
| Drop absorption time | [x] | [x] | Timed drop absorption |
| Contact angle (water) | 90 to 105° (polyolefins) | 35 to 70° depending on exposure | Goniometer, sessile drop |
| Effect retention | — | near-logarithmic decay; still hydrophilic at 7 days | Controlled ageing |
| Pass speed | — | 6 to 120 m/min per source | Configuration to be validated |
Documented order-of-magnitude figures, not our own measurements: pre-treatment values come from the Accu Dyne Test reference tables, post-treatment values from the atmospheric plasma literature. They place the process — they still depend on the substrate, its geometry and the line speed. A trial on your own part gives you your own numbers. Have my material measured.
What plasma changes
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01
Hydrophilic functionalisation
Improve fibre absorption and dye uptake.
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02
Hydrophobic effect
Repel water without weighing the textile down.
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03
Coating adhesion
Fix coatings and laminations on technical fabrics.
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04
Dry treatment
Cut water consumption compared with wet processes.
From your sample to your line
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01
Characterisation
You send us a sample. We measure its starting surface energy and identify what is blocking adhesion: contamination, release agent, non-polar polymer.
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02
Parameter trial
We vary power, pass speed, nozzle-to-substrate distance and gas until the target effect is reached, and record the parameters that got us there.
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03
Validation
We check the result with the test that matters to you — adhesion, sealing, wetting — and document how long the effect holds on your material.
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04
Integration
Inline, across the full width, between two finishing stations. The treatment replaces a bath rather than adding to one.
A dry process, with no bath and no effluent. The detailed comparison.
What plasma does, in detail
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Wettability
Spreading a liquid evenly, with no dewetting or pull-back.
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Adhesion
Making adhesive, ink or paint hold on a non-polar polymer.
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Thin film
Depositing a function — barrier, hydrophobic, tie layer — from 1 to 300 nm.
- All applications All six treatments in the catalogue, explained one by one.
The right equipment for this sector
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Wide-web plasma curtain
The full width treated continuously, at finishing-line speed.
View the family -
Surface-discharge plasma source
For nonwovens and substrates needing strict uniformity.
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Plasmino DBD reactor
Batch treatment when production does not run on a web.
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The final choice is made on your part and your cadence, not from a catalogue. All equipment, sorted by the problem it solves.
Frequently treated materials
This list is indicative. The vast majority of polymers, metals, glasses and composites can be treated with DBD plasma. The best way to confirm your case is to send us a description of your part and your objective. For the hardware, see the plasma equipment sorted by the problem it solves.
What we get asked — Textiles
How long does the treatment effect last?
Activation is not permanent: surface energy decays after treatment, faster on mobile polymers and in warm storage. That is why plasma is placed immediately before the step it serves — printing, bonding, sealing. The decay rate is measurable, and we document it on your material during the trial.
Does plasma replace corona treatment?
Both raise surface energy, but not under the same conditions. Corona suits flat film running over a roller. Atmospheric DBD plasma also treats three-dimensional geometries, hollow parts and non-conductive surfaces, with a uniformity that does not depend on holding a constant air gap. On your part, the answer is settled by comparison, not by principle.
Does the treatment change the part's appearance or dimensions?
No. Plasma acts on the first few nanometres of the surface: mass, dimensions and bulk mechanical properties are unchanged. On heat-sensitive substrates, parameters are adjusted to avoid any marking, and that is one of the things checked at the validation stage.
Are chemicals or a drying step required?
No. The treatment runs on electricity and process gas, with no primer, no solvent and no drying time. That is what lets it sit inside a line without lengthening the cycle, and what removes a hazardous-goods handling station.
Can it be retrofitted to an existing line?
That is the most common case. The treatment installs inline, at production speed. Three things need checking: the space available at the useful point, the electrical and gas connections, and extraction. Those three are what the integration stage covers.
Does it replace a size or a finishing bath?
In some cases yes, and that is its main appeal: plasma is a dry process, so it removes the bath, the rinse, the drying and the effluent treatment that go with them. Where the finish brings a chemical function plasma cannot recreate on its own, you move to deposition. The boundary between the two is found by trial, not in a catalogue.
The selection guide
Atmospheric or vacuum? The question comes up on every project, and it is settled on three concrete criteria — not on a preference for one process.
- Both architectures, what each one can do and what it costs
- Three deciding criteria: part geometry, robotic integration, cycle time
- A grid to fill in so you can defend the choice to an investment committee
Guide being written — leave your email and you will get it on release.
In the meantime, the article comparing both architectures : The detailed comparison.
Related sectors
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Sports and leisure
Foams and elastomers, where the parameter window is narrow.
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Agriculture
Seed, granulates and mulch film, treated in bulk.
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Manufacturing
Bonding and marking seen as processes, outside any sector.
What you send, what you get back
- You send
- [x] samples of your part or film, [x] minimum size.
- You receive
- surface energy values before and after, one treated sample, and a written record of the parameters used.
- Turnaround
- first reply within 48 hours, trial report within [x] business days.
- Cost
- [x]
Send a description of your part and your goal. Answer within 48 hours.
Three fields, and we get back to you
The fibre, functionalised at the surface.
48 hours to find out what plasma can do for your surfaces. No commitment, just clear answers from an expert.
Response within 48 hours. No commitment. A technical discussion with an expert.