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Photograph of the machine to come.

Particular materials and formats

Specialised stations

Some materials cannot be treated like a part: a powder requires every grain to pass through the plasma. This range gathers turnkey stations designed for those cases.

In line, automatic
Process
Powders, granulates
Materials treated
3 stations
Configurations available
To specification
Design

All specifications, further down ↓

Material to treat

The material flows through a treatment zone, in line and with no manual intervention.

Target effect

To improve the miscibility and solubility of powders in their carrier phase.

Add to your enquiry
Request a quote Have a sample treated
  • First reply within 48 working hours, from an engineer, not from an automated form.
  • Rental available — test the assumption on your own site before committing to the investment.
  • Laboratory in Québec City — your samples are treated and characterised here.
  • Quoted to specification, with no commitment. We say so plainly if plasma is not the right answer.

Technical datasheet — 2 pages, PDF

Dimensioned footprint, required utilities, protocols. To pass on to your integrator.

Coming soon

To compare, or to complete

The machines our clients look at alongside this one, and the consumable that checks the result.

Turnkey treatment cell Automated station

Turnkey cell

An enclosed cell with a Cartesian robot, plasma source and safety interlocks. You program a path, the station replays it identically.

View the page →
The complement

Test inks

A treatment you do not measure is not a process. The calibrated ink tells you in seconds whether the surface has passed the target threshold.

View the page →
DBD plasma reactor at atmospheric pressure To specification

DBD reactor

No catalogue configuration fits? Our engineers design the reactor to your specification, dimensions and gases included.

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Compact plasma torch Precise area

Compact torch

A nozzle that blows plasma straight onto the area to be treated, a few millimetres from the part. The most common way to activate a precise area.

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Thin-film deposition station Film deposition

Deposition station

When activating is no longer enough: a 1 to 300 nm functional film deposited by atmospheric plasma, anti-corrosion or anti-scratch depending on the precursor.

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Large-format surface plasma source Whole surface

Surface source

A discharge spread across the whole electrode, treating flat parts and flexible films uniformly. No sweeping, so no over-treated band.

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Wide-width plasma curtain Wide web

Plasma curtain

A continuous curtain across a full width, for panels, sheets or webs on the move. Seven working widths from 60 to 500 mm.

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Request a quote

Your configuration is carried into the message. Add your part, your throughput and your material: you get the price, the lead time and the terms.

Request a quote

Compare all nine machines →

Kalego Solutions

  • 01Which problem
  • 02How it works
  • 03The figures
  • 04At your site
  • 05Your materials
  • 06Questions
Request a quoteQuote
01

When this equipment is the right one

A part has a surface you can aim at; a powder has a surface spread over millions of grains. Treatment can no longer be an exposure, it has to become a flow: every grain crosses the plasma zone, with no agglomerates and no short-cut in the path.

01

A powder that will not disperse

Agglomerates persist in the mix. Lowering the surface energy makes the material hydrophobic and improves dispersion.

02

A powder with poor miscibility

Conversely, raising the surface energy improves miscibility and solubility in the carrier phase.

03

A material that is neither part nor powder

The range includes two further stations intended for other types of material. Describe your product and we will point you the right way.

Next: How the plasma does it →

02

How it works

What happens at the surface, and what that means for your line.

The material flows through a treatment zone, in line and without intervention. It is the passage that guarantees every grain sees the plasma, where a static exposure would only treat the surface of the heap.

The direction of the change is a choice: upwards to improve miscibility and solubility, downwards to make the material hydrophobic and improve dispersion. The treatment also acts on material properties such as strength and crystallinity.

Next: The figures for the machine →

03

The figures

The values to check before quoting, plus the document to pass on to your integrator.

in line, automatic
Process
powders, granulates
Materials treated
3 stations
Configurations available
R&D or production
Use
strength, crystallinity
Material effects observed
to specification
Design
[x] kg/h
Material throughput
[y] µm
Admissible particle size

Next: What to plan for at your site →

04

What to plan for on your side

The values an integrator asks for before quoting: footprint, utilities, extraction and protocols.

Equipment that does not talk to your PLC stays an isolated station. Before any order, we validate with you the real constraints of your line : protocol, footprint, available utilities and extraction.

These values are indicative and are confirmed at the process study stage, on the configuration actually retained.

Floor footprint
[x] mm
Mass of the assembly
[y] kg
Extraction required
[z] m³/h
Protocols available
[x]
Cable lengths
3, 5 or 7 m
Indicative lead time
[y] weeks

Next: The materials already treated →

05

What we have already treated

What is qualified in the laboratory, and what the machine costs once in service: consumables, maintenance, warranty.

Materials qualified in the laboratory : [x].

Your material is not on the list ? That is the most common case. Send us three samples : we treat them, we characterise them, and you receive a costed answer within 48 hours.

Electrode service life
[y] h
Replacement cost
[z] $
Preventive maintenance
[x]
Warranty
[y]
Rental possible
yes

Next: The frequently asked questions →

06

Before you write to us

The questions we are asked most often, answered before you have to ask them.

How do I know whether this equipment suits my part ?

By sending it to us. We treat your samples in our Quebec City laboratory and you receive a costed answer within 48 hours : surface energy before and after, the parameters retained, and our frank opinion if plasma is not the right answer to your problem.

Can it be rented before buying ?

Yes. Rental serves to validate a production hypothesis on your site, with your parts and your operators, before committing to an investment. Terms : [x].

What documents do you provide for a customer audit ?

The corresponding process file : the plasma parameters retained, characterisation methods, validation results on your parts and operating procedures. For regulated markets, the level of documentation is adapted to your sector's requirements.

And if no configuration fits ?

Our engineers then design the reactor to specification : dimensions, gases, controllers, interface, sized on your material and your throughput. See the custom reactors →

What this equipment lets you do

Adhesion Thin film Sealing Matching table

As seen in

  • Radio-Canada
  • Les Affaires
  • Design Engineering
  • Innovation News Network
  • Mitacs
  • Acfas

Send us a part.

The quickest way to find out whether the specialised treatment stations suits your process is to let us treat your material. 48 hours for a first answer, no commitment.

Request an assessment Back to all equipment

Answer within 48 hours. No commitment. A technical discussion with an expert.

10, rue de l'Espinay, E0170
Quebec City, QC G1L 3L5, Canada
[email protected]